Hard, tough and fast self-healing thermoplastic polyurethane

A new study presents a thermoplastic polyurethane that can quickly recover up to 92% of its original tensile strength within 1 h at 50 °C and may have many application prospects in the field of protective coatings.

A laboratory scene.
The addition of ceria with a content of 5 wt% was the most effective to enhance hydrophobicity. Image source: totojang1977 stock.adobe.com (symbol image)

Although extensive research efforts have been devoted to the field, it is still a challenge to synthesise hard and tough polymers, which own self-healing ability under mild conditions. Researchers have now fabricated a hard and tough thermoplastic polyurethane (TPU, PCL-HM). A crack of PCL-HM can be quickly healed under mild conditions (50 °C). Comprehensive characterisation results suggest that the Young’s modulus, tensile strength and elongation at break of PCL-HM can reach 76 MPa, 11.8 MPa and 841%, respectively, which is better than most recently reported TPUs.

Great application prospects

PCL-HM prepared with aromatic disulfide bonds as dynamic covalent bonds, polycaprolactone diol (PCL-2000) as soft segment, isophorone diisocyanate (IPDI) and dicyclohexylmethane-4,4′-diisocyanate (HMDI) as hard segment, can quickly recover to 92% of its original tensile strength within 1 h at 50 °C. Due to the better segment movement and looser packing of aromatic disulfide in PCL-HM, the PCL-HM displays better healing properties compared with other types of TPUs  prepared during the study. As the reseachers point out, the fast healing properties of PCL-HM under mild conditions endow it with great application prospects in the field of protective coatings.

The study has been published in Progress in Organic Coatings, Volume 159, October 2021.

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