Synthesis of hyperbranched polyethylene-graft-poly[3-ethyl-3-(methacryloyloxy)methyloxetane] via chain walking polymerization and ATRP for cationic photo-curing on membrane surface

Polyethylene is among the most widely-used coating materials due to the excellent physical and mechanical properties. However, the chemical inertness and poor solubility limit the application of polyethylene in coating. In this study, hyperbranched polyethylene-based graft copolymers containing functional oxetane groups (HBPE-g-POXMA) were synthesized via chain walking polymerization (CWP) and atom transfer radical polymerization (ATRP) in tandem. Macroinitiators were first synthesized via CWP of ethylene and trimethyl(undec-10-en-1-yloxy) silane following deprotection and esterification reaction. Subsequent ATRP of 3-ethyl-3-(methacryloyloxy) methyloxetane was performed to yield functional polyethylene with controlled molecular weight (MW), relatively narrow MW distribution, good solubility in organic solvents as well as pendant oxetane groups for photopolymerization.

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Finally, cationic photo-curing of HBPE-g-POXMA was conducted to build crosslinked polyethylene layers on polypropylene membrane surface. The composite membrane showed a narrow pore size distribution (0.03–0.63 μm) and an average pore size of merely 0.31 μm, which exhibited a retention ratio of over 90 % for different dyes. The strategy developed in this study could provide a synthetic route to hyperbranched polyethylene for functional coating via cationic photo-curing.

Source: Progress in Organic Coatings Volume 188, March 2024, 108234