Hybrid epoxy-SiO₂/GO coating: advanced anti-corrosive solution for aeronautic aluminum

A groundbreaking study highlights how combining epoxy resin, silica, and graphene oxide significantly enhances the corrosion resistance and mechanical properties of aluminum surfaces.

Innovative hybrid coatings with graphene oxide boost durability for aerospace aluminum. Source: Anastasiia - stock.adobe.com

Researchers recently developed a hybrid epoxy coating incorporating silica (SiO₂) and graphene oxide (GO) to protect aluminum Al6061-T5 against corrosion in aerospace applications. The study evaluated three material variations with GO concentrations of 0%, 0.1%, and 0.5%.

Using a sol-gel process, silica particles were integrated into a functionalized epoxy resin matrix. ASTM-standard tests revealed that 0.5% GO improved properties such as hardness (up to 9H), abrasion resistance (by 35%), and corrosion protection (lasting up to 500 hours).


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Enhanced Hydrophobicity and Corrosion Resistance

Contact angle measurements demonstrated the coatings’ hydrophobic nature, with GO forming an effective anti-corrosive barrier. The 0.5% GO variant emerged as the most efficient solution, ensuring long-term protection for aluminum surfaces in harsh environments.

Source: Journal of Coatings Technology and Research, Volume 21, pages 559–574, 2024.

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