BASF breaks ground on MDI capacity expansion project

BASF has broken ground on the third and final phase of the methylene diphenyl diisocyanate (MDI) expansion project at its Verbund site in Geismar, Louisiana, announced in July 2022.

An aerial view of BASF's Geismar site.
The implementation of the methylene diphenyl diisocyanate (MDI) capacity increase program for production facilities at BASF’s Verbund site in Geismar Image source: BASF.

The company will increase production capacity to approximately 600,000 metric tons per year by the middle of the decade to support the ongoing growth of its North American MDI customers. The investment for this final expansion phase, which takes place from 2022 to 2025, amounts to EUR 720 million. Including the first and second phases, the investment volume totals around EUR 923 million, making the MDI expansion project BASF’s largest wholly owned investment in North America.

Staggered approach

Kicked off in 2018, the expansion project follows a staggered approach. First, a new MDI synthesis unit was put in operation in October of 2020. The second phase, which started operations in 2021, expanded several existing upstream units. The third and final phase will add new upstream units and a splitter. Leveraging state-of-the-art technology, the expansion will showcase the highest safety standards combined with advanced digitalisation in its operations.

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