High-performance alternative to cobalt driers
Cobalt carboxylates are commonly used as catalysts for the oxidative crosslinking of alkyd resins, which accelerate the drying of paints, inks, and coatings. Despite their effectiveness, alternatives are increasingly sought after, due to concerns surrounding cobalt toxicity. Cobalt 2-ethylhexanoate, specifically, is labeled as Reprotoxic Category 1B by the European Chemicals Agency (ECHA), taking effect from November 2023. Although manganese driers with various ligands are available, few alternatives have been recognized that can match the performance of cobalt driers. To address this issue, the authors of this paper have developed a novel cobalt-free drier that has excellent drying performance and satisfies the requirements of the Globally Harmonized System of Classification and Labelling of Chemicals (GHS).
Reading tip: Polyester and alkyd resins
“Polyester and Alkyd Resins” belongs to the most diverse and important material classes of paint chemistry and their usage as binders has been established for a long time. This standard work goes into detail on the composition, structure and properties of these important binder groups and subjects previous findings in that field to a critical review. It shows different precise calculation approaches in modern coatings development, ways to formulate polyester and alkyd resins in experimental designs and how to vary them systematically. A practice- and future-oriented reference book that should not be missing in any laboratory!
Design for New Cobalt-Free Drier
For this new design, a new, safer amine ligand with high catalytic activity was selected, along with manganese, a cobalt-free element with much lower toxicity. Manganese neodecanoate was combined with the amine-based ligand, and VOC-free esters used as the solvent in the newly developed DICNATE MV130A.
Source: PCI, Hiroaki Nakano, Manager, DIC Corporation, Ichihara, Chiba, Japan